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GR212 Series High-temperature and High-pressure Cheese Dyeing Machine
 

Product features:
GR212 series machine has the following advantages:
        1. Compact structure, integrated design of reversing device, heat exchanger and pump, and 25% space can be saved due to no external circulating pipeline.

        2. Energy conservation and high efficiency, compact design of heat exchanger without loss of heat energy.
        3. Main pump motor controlled by variable frequency and stepless control of flow rate can reach synchronous dyeing effect in accordance with different technological parameters of dyeing, saving energy consumption during startup and load shedding operation.
        4. Unique and stable reversing device, no pause of liquid flow during reversing, increasing number of cycles and improving dyeing uniformity.

        5. Multifunction intelligent computer control, simplifying operations of multiple functions including water intake, drainage, internal flow and external flow, etc.

        6. Pressure dehydration, reducing water content absorbed on cheese.
        7. 1:6 low bath ratio dyeing, saving dye, chemical additive, steam and water, and reducing discharge.

        8. Quickly and easily unloading creels, alleviating labor intensity and saving work efficiency

Standard structure:
        1. Dye cylinder and all parts in contact with dye solution are made of excellent, high-class and corrosion-proof stainless steel.
        2. High-efficiency and novel pump and mechanical seal device are controlled by frequency converter.

        3. Vertical cylinder, quick-lock cylinder cover with balance weight switching device and safety interlocking mechanism of cylinder cover.
        4. Liquid flow commutator with automatic reversing control.

        5. High-efficiency tubular heat exchanger.

        6. Open dye bobbin and quantitative dye injection system.

        7. Automatic main cylinder pressurizing and depressurizing device (air cushion type).

        8. Circular condensing device (full filling type).
        9. Water level control system (air cushion type).
        10. Main control electric cabinet.
Optional parts:
        1. Equal capacity preparatory cylinder with direct heating device, delivery pump and mixing system.
        2. Various creels such as: bobbin, loose wool, skein, zipper and yarn beam, etc.
        3. High-temperature discharging system.
        4. Pressure dehydration.
        5. Quantitative progressive charging system.
        6. Second intake and second drainage of water.
        7. Load shedding bobbin and its fittings.
        8. Cheese dyeing accessories such as: bobbin, intermediate washer and automatic padlock, etc.
        9. Boom type cheese discharging device.
 Technical parameters:
        1. Max. operating pressure: 0.4MPa
        2. Max. operating temperature: 140℃
        3. Heating rate: approximate 30min at 20℃-130℃ (saturated steam pressure is 0.7Mpa)
        4. Cooling rate: approximate 20min at 130℃-80℃, (cooling water pressure is 0.3Mpa)
        5. Diameter of standard cheese bar is Φ48mm, and Φ29mm triangular cheese bar is only optional for dyeing of 6-layer cheese (or below) bobbins
        6. Standard cheese is in outer diameter Φ165 x height 160, and the max. loading capacity is calculated based on 1kg per cheese

[NextPage] Specification:
Model
Number of cheese layers
Number of bobbins (pcs)
Max. load capacity (kg)
Power of main pump
GR212-43
6
24
24
5.5
GR212-53
36
36
7.5
GR212-70
54
54
11
GR212-85
108
108
15
GR212-90
114
114
15
GR212-105
144
144
18.5
GR212-120
216
216
22
GR212-43
8
32
32
7.5
GR212-53
48
48
11
GR212-70
9
81
81
15
GR212-85
162
162
18.5
GR212-90
171
171
18.5
GR212-105
216
216
22
GR212-120
324
324
30
GR212-145
486
486
45
GR212-166
621
621
55
GR212-186
810
810
75
GR212-85
12
216
216
22
GR212-90
228
228
22
GR212-105
288
288
30
GR212-120
432
432
37
GR212-145
648
648
55
GR212-166
828
828
75
GR212-186
1080
1080
90
GR212-205
1296
1296
110
GR212-205
15
1620
1620
132
GR212-226
2010
2010
185

Model
Number of layers
Hoisting height
GR212-43
6
3850
GR212-53
6
4020
GR212-53
8
4740
GR212-70
6
4370
GR212-70
9
5250
GR212-70
12
6200
GR212-75
6
4470
GR212-75
9
5350
GR212-85
6
4550
GR212-85
9
5440
GR212-90
6
4600
GR212-90
9
5460
GR212-105
9
5570

Model
Number of layers
Hoisting height
GR212-105
12
6670
GR212-110
9
5570
GR212-110
12
6670
GR212-120
9
5720
GR212-120
12
6820
GR212-145
9
6050
GR212-145
12
7020
GR212-166
9
6210
GR212-166
12
7500
GR212-186
12
7650
GR212-205
12
7700
GR212-205
15
8710
GR212-226
15
9000